ERP built for metal fabrication.

Production, costing, and planning designed for job-based manufacturing.

This system is designed specifically for metal fabricators. It supports real production workflows, not accounting-driven workarounds. The focus is on job shops, make-to-order production, and compliance.

Why generic ERP systems fail metal fabricators

Most ERP systems are designed around accounting, not production. As a result, metal fabricators often rely on spreadsheets and manual processes to manage jobs and shop-floor execution.

Inaccurate job costing

Metal inventory not tracked properly

Poor visibility into shop-floor operations

Lack of cutting optimization for sheet metal

Production planning managed outside the ERP

Variable product tax rates not handled automatically

These problems increase compliance risk, reduce efficiency, and degrade quality of service.

Who this system is designed for

This ERP is designed for metal fabrication companies with:

A need for accurate job costing and material tracking

Metal stock and sheet inventory management requirements

Cutting optimization needs for laser, plasma, or waterjet

EU e-invoicing compliance obligations

European accounting system integration requirements

GDPR and EU data protection compliance needs

Typical users include:

Job shops Contract manufacturers Fabricators producing custom or small-batch parts Sheet metal workshops

This system is not designed for:

Pure distribution businesses

Process manufacturing

Highly standardized mass production

Manufacturing-first design

The system is built around real manufacturing concepts used in metal fabrication, and it continuously adapts to complex and evolving European compliance requirements.

Workflow Tracking

Track every job from quote to delivery with complete workflow visibility and operation-level detail

Production Planning

Manage production capacity and schedule operations efficiently across your shop floor

Material Planning

Accurate MRP powered by raw material tracking, sheet metal inventory visibility, and automated stock management

Cutting Optimization

Built-in nesting algorithms minimize waste and maximize sheet utilization for laser, plasma, and waterjet cutting

Real-Time Production Reporting

Touch-panel-optimized interface for real-time job tracking and reporting by machine operators

Job-Based Costing

Accurate cost calculation per job with material, labor, overhead, and scrap tracking

Peppol E-Invoicing

Generate EU-compliant electronic invoices following Peppol BIS Billing 3.0 standard

VAT & Compliance

Locally compliant VAT handling with exemptions and national accounting system integration

Supplier Management

Track suppliers, purchase orders, material costs, and delivery schedules

Open Source

Built on open source technologies with no vendor lock-in, ensuring full data portability and system independence

European Data Protection

GDPR-compliant data handling with full data sovereignty for European operations

AI-Driven Insights

AI-powered insights to identify production bottlenecks and improve job costing accuracy

Production data flows from quotation to dispatch. Operational reality is reflected in planning and costing.

From quote to dispatch

The system connects key production steps in a single workflow:

Quotation & Estimation

Step 1

Calculate costs accurately with material, labor, machine time, and cutting optimization

Production Planning

Step 2

Schedule operations across work centers with inventory availability checks and cutting optimization

Shop-Floor Execution

Step 3

Touch-panel interface for job tracking, time recording, and quality control

Invoicing & Compliance

Step 4

Generate Peppol-compliant e-invoices and waybills with correct VAT rates

Dispatch & Delivery

Step 5

Pack, write off bundled items, and dispatch jobs to customers

Analytics

Step 6

Track actual vs. estimated costs with complete transparency and scrap accounting

The goal is consistency and traceability across the entire job lifecycle.

Used in real production environments

Watch case study

Skarda Nams SIA

Metal Fabrication & Custom Parts

Eastern Europe • 20 employees, 2 CNC machines

Challenge

Skarda Nams struggled with accurate quoting using various metal types, live inventory updates, metal write-off capabilities, production planning, compliant invoicing, inaccurate costing and paper-based tracking.

Solution

Implemented Kenzap Factory with integrated quotation, production routing, and shop-floor execution modules. Machine operators adopted the touch-panel interface within two weeks of deployment. Peppol e-invoicing was configured to meet EU compliance requirements. Integration with Moneo accounting software for simplified tax reporting.

Results

Reduction in quoting time through automated material calculation

Improvement in job costing accuracy

Complete visibility into shop-floor operations and manufacturing stages

Peppol e-invoicing compliance achieved, with integration to BMD accounting software

Material waste reduction through cutting optimization

Faster production planning with real-time inventory checks

GDPR compliance and EU data residency maintained throughout operations

"We have a system that works the way our shop floor works. The operators adapted to the interface immediately, and our job costing is now reliable. Tax rates are handled automatically based on product type, which saves us time and headaches during invoicing."

— Client Manager, Skarda Nams SIA

Implementation approach

Implementation follow a standard structure designed to minimize disruption.

Hardware setup and software installation on factory systems

Product catalog and metal inventory database configuration

User role assignment and responsibility definition

Document template customization (waybills, invoices, reports)

Comprehensive training for operators and management teams

System integration and financial reporting synchronization

Typical timeline:

Discovery & configuration: 2-3 weeks

Data migration & testing: 2-3 weeks

Training & go-live: 1-2 weeks

Post-launch support: ongoing

Implementation can be delivered by consultants with manufacturing and ERP backgrounds or by Kenzap engineer directly.

Deployment options

The system supports multiple deployment models to match operational, regulatory, and data sovereignty needs.

Vendor-managed cloud

Fully managed hosting in European data centers with automatic updates, backups, and security patches. Ideal for companies focused on operations.

Customer-managed cloud

Deploy on your own cloud infrastructure (AWS, Azure, GCP) with full control over configuration and access. Suitable for IT-capable organizations.

Self-hosted deployment

On-premises installation for maximum data sovereignty and control. Required for some regulated industries or highly sensitive operations.

All deployment options use the same software, follow the same upgrade path, and maintain feature parity. Data remains in European jurisdictions for GDPR compliance.

Contact

If you want to understand whether this system fits your operation, contact us for an initial discussion. We work in English and other European languages.